Traction inverter (electric commercial vehicles)

Power up electric commercial vehicles like trucks and agricultural machines with our system solutions for easy migration and fast time-to-market

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Overview

Minimize switching losses, maximize thermal efficiency, and efficiently store regenerative braking energy with our traction inverter solutions for electric commercial vehicle drivetrains. Our comprehensive system solution offers a scalable power portfolio with optimized gate-driver and MCU technology to meet your requirements, ensuring ASIL-D functional safety through seamless component interoperability for sustained operational excellence.

Benefits

  • Most scalable IGBT & SiC portfolio
  • Complete system solution
  • MCU family with resolver interface
  • Functional safety up to ASIL-D

Block diagram

About

The traction inverter in electric commercial vehicles (i.e. trucks, busses, agricultural vehicles, construction vehicles) plays an essential role in determining the vehicle's performance and efficiency. It regulates the motor's speed and torque, facilitates regenerative braking to recharge the battery, and ensures optimal power delivery. Advanced electric commercial vehicle traction inverters prioritize high efficiency, low switching losses, and thermal management to enhance the overall system performance and extend the vehicle's driving range. Infineon offers a highly scalable system solution to meet the requirements of traction inverters in heavy-duty vehicles, allowing efficiency, fast time-to-market, and optimized performance.

Find out more about SI and SiC solutions below.

SiC-based power electronics for traction inverters in electric commercial vehicles like trucks and agricultural vehicles are accelerating rapidly. Given the WLTP mission profile, where partial load dominates, SiC demonstrates an efficiency gain of approximately 4% over its silicon counterpart. It is our belief that Si and SiC will coexist as both have their unique benefits. A Si/SiC combined solution is often considered for electric commercial vehicle traction inverters and secondary inverters, i.e., SiC is applied for rear-wheel drive to extend the range, whereas Si IGBT is used in front-wheel drive to enable cost optimization.

Learn more about our products:

  • Trench-based HybridPACK™ Drive CoolSiCTM G2 module FS0xMRxx 
  • IGBT7 based EconoDUAL half-bridge module FFx00R12ME7
  • EDT2 based HybridPACK™ Drive G2 module FSxxxRxx
  • EiceDRIVER™ 1EDI303xAS optimized for CoolSiC™
  • Coreless current sensor: Swoboda CSM510HP2x with Infineon TLE4973 
  • 32-bit AURIX™ microcontrollers TC3xx
  • OPTIREG™ PMICs (Automotive) - integrated, multi-rail power supply solutions

Highly integrated systems equipped with safe electronic semiconductors are essential for key applications like electric commercial vehicle inverters. The ISO 26262 standard sets out requirements and guidance for products to integrated in automotive safety applications. With our holistic approach towards functional safety, Infineon is fast responding to the increased complexity and strict requirements of functional safety. Infineon provides complete inverter system products, including documentation and supporting information, for easing the design-in and reduce the effort at system integration level. 

Evaluation kit for fast design-in, including:

  • HybridPACK™ Drive CoolSiC™ G2, sintered, ceramic, direct cooling and on-chip temperature sensing
  • Gate driver board with EiceDRIVER™ G3
  • Logic board with AURIX™ MCU
  • Communication and development interface: CAN, USB, DAP
  • Software supports flexible operational modes
  • One-eye GUI interface enabling full customization
  • Current sensor vertically integrated into the busbar for optimized space and cost
  • Aluminum cooler in reference design, plastic cooler as optional
  • DC link capacitor

The traction inverter in electric commercial vehicles (i.e. trucks, busses, agricultural vehicles, construction vehicles) plays an essential role in determining the vehicle's performance and efficiency. It regulates the motor's speed and torque, facilitates regenerative braking to recharge the battery, and ensures optimal power delivery. Advanced electric commercial vehicle traction inverters prioritize high efficiency, low switching losses, and thermal management to enhance the overall system performance and extend the vehicle's driving range. Infineon offers a highly scalable system solution to meet the requirements of traction inverters in heavy-duty vehicles, allowing efficiency, fast time-to-market, and optimized performance.

Find out more about SI and SiC solutions below.

SiC-based power electronics for traction inverters in electric commercial vehicles like trucks and agricultural vehicles are accelerating rapidly. Given the WLTP mission profile, where partial load dominates, SiC demonstrates an efficiency gain of approximately 4% over its silicon counterpart. It is our belief that Si and SiC will coexist as both have their unique benefits. A Si/SiC combined solution is often considered for electric commercial vehicle traction inverters and secondary inverters, i.e., SiC is applied for rear-wheel drive to extend the range, whereas Si IGBT is used in front-wheel drive to enable cost optimization.

Learn more about our products:

  • Trench-based HybridPACK™ Drive CoolSiCTM G2 module FS0xMRxx 
  • IGBT7 based EconoDUAL half-bridge module FFx00R12ME7
  • EDT2 based HybridPACK™ Drive G2 module FSxxxRxx
  • EiceDRIVER™ 1EDI303xAS optimized for CoolSiC™
  • Coreless current sensor: Swoboda CSM510HP2x with Infineon TLE4973 
  • 32-bit AURIX™ microcontrollers TC3xx
  • OPTIREG™ PMICs (Automotive) - integrated, multi-rail power supply solutions

Highly integrated systems equipped with safe electronic semiconductors are essential for key applications like electric commercial vehicle inverters. The ISO 26262 standard sets out requirements and guidance for products to integrated in automotive safety applications. With our holistic approach towards functional safety, Infineon is fast responding to the increased complexity and strict requirements of functional safety. Infineon provides complete inverter system products, including documentation and supporting information, for easing the design-in and reduce the effort at system integration level. 

Evaluation kit for fast design-in, including:

  • HybridPACK™ Drive CoolSiC™ G2, sintered, ceramic, direct cooling and on-chip temperature sensing
  • Gate driver board with EiceDRIVER™ G3
  • Logic board with AURIX™ MCU
  • Communication and development interface: CAN, USB, DAP
  • Software supports flexible operational modes
  • One-eye GUI interface enabling full customization
  • Current sensor vertically integrated into the busbar for optimized space and cost
  • Aluminum cooler in reference design, plastic cooler as optional
  • DC link capacitor

Documents

Design resources

Developer community

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